Boron ceramic anti-wear agent (high content)
硼系陶瓷抗磨剂(高含量)
Solid lubricant—“Boron ceramic” may bear high temperature, acid-bases and never rust
Boron ceramic arises from friction between two objects, and friction is a process that micro powder from metal abrasion and ceramic molecular absorb the machine energy produced during the driving by the oil. Small particles instantly produce the co-melting to absorb the surface of the metal. The boron ceramic has acid-base resistance and superstrong hardness and don’t rust and broken; it can play the super lubrication function in high-pressure and super high and low temperature and overload.
Eight functions for the boron ceramic anti-wear and energy–saving agent
1. Starting at low temperature
2. Antirust action
3. Foaming resistance
4. High temperature resistance
5. Acid resistance and oxidation resistance
6. Cleaning
7. Stable viscosity
8. High temperature resistance
惊异的超耐摩擦及高温性能比较
Comparation between super friction resistance and high-temperature property
General premium engine oil | Boron ceramic engine oil | Boron ceramic specific | |
Anti-friction property
| 50KG-150KG/cm2 | 15000kg/cm2 | Improve 100 times anti-friction |
High-temperature resistance property | -20℃~+235℃ | -54℃~+820℃ | Improve low temperature of -34℃ and high temperature of 585℃ |
Economic benefit of boron ceramic:
1. Save 10%-50% of oil and electric charge
2. Have stable oiliness and prolong service life of the engine oil
3. Reduce friction of more than 80%
4. Reduce depreciation and repair of parts
5. Prolong 3-5 times service life of the machine
6. Reduce noise for above 3Db
7. Improve horsepower and product precision
8. Reduce emission temperature and density of smoke emission
Scope of application for boron ceramic
Lubrication of superhigh temperature machine, privative cars, business cars, rail, metro, ship, planes, printing machinery and other areas for which the lubricating oil is suitable from extremely cold area to machine shop.
Brief introduction of property of the boron ceramic
The longer time the boron ceramic is used, the thicker ceramic dump is. Therefore, there is better pressure-bearing and seal property. It also can protect the metal friction surface better and make the best seal. The general active extreme pressure additive easily suffers from shearing force, and therefore the effect decreases quickly and corrosion occurs. Grease and factice, especially AFMT (carcinogenic and poisonous) are not durable and have lead naphthenate harmful to the environment and more harmful to the human brain. Furthermore, Teflon PTFE are not suitable for the vehicle engine to avoid blocking oil line (TEFLON is trademark of Dow Chemical, which has been repeatedly noticed that the product is not suitable for the vehicle).
Friction surface of parts using boron ceramic don’t rust, corrode and is bright and clear in general acid, base, saline water and pollution condition.
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For any worn bearings that need replacing, in case of adding boron ceramic, there is 9% probability not to replace them. And the old bearing will be more durable than the new one without boron ceramic. Please soak boron ceramic and abandoned bearings for two weeks, after cleaning and decorating, most of them can be reused to earn more money.
Generally fragile bearings or gears will prolong several times, several tens of times and even hundreds of times service life after using boron ceramic.
The boron ceramic will not improve the fractional friction coefficient (traditional), but can improve great resistance generated from boundary friction, and therefore the use of boron ceramic can reduce energy consumption 5 to 40%.(The best lubricating oil traditionally is not easy to improve to 2%)
After using boron ceramic, the engine has a good seal and can work more stably. Therefore, it can prove the 60% of waste gas to reduce the engine oil consumption and smoke emission and improve environmental protect.
Only fractional frictional coefficient for the traditional lubrication chemical (dynamic friction) may be considered, and any additive can’t reduce significantly frictional coefficient after adding into the oil with the same viscosity. But under extreme pressure, when the oil film is broken, the resistance produced by boundary friction is huge, and the boron ceramic overcomes the resistance of boundary friction. Therefore, the boron ceramic will have more function for harder working environment, and the magic results of the boron ceramic will be shown better. The boron ceramic is a savior for machine “cancer”.
Please carefully consider the following concepts:
1. Improvement of dynamic design – the starting current is 6 times compared with the operating current. After using the boron ceramic, it can be reduced to 2-3 times. Because dry-cold starting is easy and has small resistance after using it; therefore, the drive motor with traditional mechanical design can reduce 30-50%, achieving significant energy-saving effect.
2. Concept of the traditional timing maintenance need be changed. After general maintenance, there are more accidents in running-in period. The engineer has accepted the concept of fixed-period damage all the time. But if the boron ceramic is used, the machine can effectively reduce the wear and then significantly reduce the maintenance.
3. Traditionallytake the analysis of “oil” to decide service life of “oil” or oil change and maintenance time; the boron ceramic emphasizes and focuses on the electronic detection (omen of damaging): if the temperature, noise, shock, resistance and energy dissipation are analyzed by ultrasonic wave and wear particles and shown on the computer. Automatically alarm to notice the maintenance, for example the power plant, its maintenance period may be prolonged several times.
4. The traditional product is designed in “ideal” environment and is recommended to use what kinds of the oil. Taking the design of the same gear case as an example, in different work environments such as the paper plant, cement plant and sulphuric acid plant, if using the same “oil” without acid-base and water resistance, “oil” can not protect itself, how can it get the purpose for protecting the machine?
Ceramic lubrication of the boron ceramic may have acid-base and waste water resistance, and can directly protect by attaching to the metal surface. Therefore, it gets “strong at invading”. Because traditional machine manufacturing improves the machine operating by mechanical precision, its expense is expensive and it is difficult to maintain. Ceramic dump of the boron ceramic will automatically compensate the lack of the mechanical precision, and reach clearance and seal for the best removability.
Example 1. After running-in by the boron ceramic, the diesel internal combustion engine can significantly reduce waste gas and improve the seal; therefore, it can start easily after the first compression and movement for the piston.
Example 2. After using the boron ceramic, inferior bearing can guarantee to reduce noise to 2Db and prolong the 10 times and even more service life, becoming the best bearing(More excellent than that produced by the high precision machine).
Comparison of property of boron ceramic engine oil and traditional engine oil
Property of boron ceramic engine oil | |
1. Oil is just the lubricating oil | 1. Oil is cooling agent and carrier |
2. Work in dynamic lubrication | 2. Work in boundary lubrication |
3. Precompute the content of suitable additives to determine service life of oil, without direct protection |
3. Collect super small organic ceramic to form a protective film, protecting directly the contact surface after forming boron ceramic |
4. Extremely complex formulas are used for different application | 4. Wide working scope can simplify formula of oil |
5. Viscosity promote the stabilizer to easily generate the oil glue | 5. Don’t generate the oil glue |
6. Paint membranous PTFE and Teflon, and produce granulated balls | 6. Don’t generate granulated balls |
7. Add lead, copper, graphite, calcium sulfate and copper sulphide, easy to generate deposit. | 7. No any additive and no deposit |
8. Lead soap property; poisonous lead dioleate; damage environment |
8. Be non-poisonous; protect environment; have good stability |
9. Add anti-wear metal treatment agent and chlorinated hydrocarbon. Poisonous, with cancerogen and corrosive resistance, and non-durable | 9. Non-corrosive and durable |
10. Common additives, zinc dialkyl dithiophosphate; non-durable; damage silver bearings | 10. Durable; protect oil seal; don’t damage any parts |
Property of engine oil with boron ceramic:
※ Excellently anti-wear property for piston ring of the air cylinder
※ Powerfully cleaning and dispersing performance, avoiding collecting or gumming of waste materials after burning, and meanwhile clean carbon deposition, reaching lubrication requirements of the engine.
※ Reduce basicity consumption and prolong the engine for a long time
※ Excellently anti-corrosive and anti-wear property
※ High-temperature resistance and oxidation resistance
※ Extremely low-temperature fluidity, guaranteeing the engine can be started easily at low temperature.
※ High shearing resistance to keep certain viscosity for a long time.
※ Keep bright and clear inside of the engine, and prolong the service life of the oil and oil change period.
Economic benefit of engine oil with boron ceramic:
1. Save the fuel of more than 10%
2. Prolong service life of the engine oil
3. Reduce friction more than 80%
4. Reduce parts wear and maintenance
5. Prolong 3-5 times service life of machine
6. Decrease the noise 3Db
7. Improve horsepower and product precision
8. Reduce exhaust gas temperature and concentration
Traditional lubricating oil technology take the “oil” as the lubricant, depending on the content and viscosity of chemical additives to protect the friction surface (dynamic lubricant). The boron ceramic means the scrollable protection surface that ceramic molecules can chemically composite friction micro-crumbs into the micro-small polar ceramic particles on the fresh surface and then absorb and pump on the metal surface, depending on the high heat and supersonic wave energy produced at local by transient friction of during boundary friction. Therefore, the frictional resistance (not the frictional coefficient) is significantly reduced and it can protect thefriction surface directly. (Acid-base resistance and never rust).